Our advantage
Choose us, and we promise to do everything needed to ensure a successful and satisfactory working partnership. The 8 reasons set out below will give you an insight into our advantages.
We have complete production line and advanced production equipment, including CNC machining center, automatic sealing machine, panel clean machine, etc.
Founded in 2015, the company is a comprehensive enterprise integrating furniture design, development, production and sales. After nearly 10 years of development, we have become a leading company in China's furniture industry.
We have advanced production equipment, quality inspection team, and comprehensive testing of each batch of products from raw materials to finished products. In addition, we accept feedback from users and adopt rationalization suggestions to continuously improve our products. Meanwhile, we adopt international standards and use all materials that are recyclable or environmentally friendly, thus saving the earth's resources and harmless to human health.
We provide customized services for our clients. You can provide your requirements or design drawings, and we will create samples for you based on your ideas. The samples are free of charge. Customer first, Service first!
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Customized
Production process
The production process of panel furniture should be composed of many links and steps from the preparation of raw materials, woodworking production, paint finishing to final product packaging and warehousing.
The main representative categories are: veneer panel furniture, sticker panel furniture, solid color panel furniture, melamine panel furniture, as well as solid wood panel furniture and mixed category panel furniture composed of one, two or more of the above categories. The complexity of the plate process is closely related to many factors such as the appearance design of the product, the product structure, the materials used and the number of types of product varieties on the production line.
Cutting Wood-based panel veneer Edge banding Slot processing Packaging & assembly The main components of the plate production process:
Raw materials, process documentation, machinery and equipment, operators and the corresponding quality and production management systems. Among them, the punctual arrival of raw materials is the premise and foundation of the entire process, and the process document is the basis for the action of the entire processing process and management activities, and the process document should be comprehensive and meticulous.
The main production process of panel furniture:
Panel furniture also has different technological processes due to its different surface materials and surface decoration effects, and the main representative categories are: veneer panel furniture, sticker panel furniture, solid color panel furniture, melamine panel furniture and mixed category panel furniture composed of one or more of the above categories.
The production of panel furniture is not as common people think that only three steps in one cutting, edge banding, punching, the production and processing of the equipment used in the production and processing is nothing more than cutting saws, edge banding machines, row drilling.
Cutting
Sizing is the process of cutting the panels used to make furniture. Due to the relatively simple structure of panel furniture and the high precision of the connectors, the panels can be directly cut to the size of the required parts with a high-precision cutting saw during the cutting process.
The equipment used in sizing is mainly cutting saws. Precision panel saws, which are commonly used in the production of traditional panel furniture, are also often referred to as "sliding table saws" because of their side pushable tables.
The sliding table saw needs workers to operate manually or semi-manually, and each time a plate is processed, the working intensity is larger, the work efficiency is relatively low, and the processing accuracy and safety factor are relatively low.
Another commonly used horizontal precision panel saw can be used for cutting multiple sheets and large panels. It has a large output and high precision, and is often used in large-scale production.
There are two types of advanced cutting equipment:
Electronic panel saw, also known as "computerized panel saw", is an advanced digital processing equipment, which can be used for cutting a variety of plates. CNC machining center cutting equipment, CNC machining center can carry out the cutting of the plate with the edge of the curve, and its basic principle is to use the milling cutter to directly mill out the groove with a depth exceeding the plate thickness along the edge of the plate, so as to achieve the purpose of cutting.Among them, the most widely used is the electronic panel saw. Electronic cutting saws are widely used in processing various plywood, fiberboard, particleboard, ASS board, PVC board, plexiglass board and solid wood board and other structures, and cutting boards with similar hardness.
Features of the electronic panel saw
The saw blade runs on the linear guide rail, which avoids the deviation of speed, strength, direction and other aspects caused by manual pushing, and the saw edge is accurate and neat.
Infrared scanning, if there is a foreign object within 10cm from the saw blade, the saw blade will automatically sink to prevent accidents; The piano-type dust curtain can make the working environment cleaner and the sawing accuracy higher. The dust in the whole cutting workshop reduces the harm to people, and the production environment is cleaner and the noise is smaller.
The number of work of an electronic cutting saw is equivalent to three sliding table saws. With the automatic lifting feeding mechanism, it can achieve rapid feeding.
The telescopic ruler makes the long plate more accurate and can save working space.
The fuselage is welded with 150×75×5 square tubes and 20mm countertops, and then annealed at zero boundary temperature by large-scale heat treatment equipment to effectively remove the stress of the fuselage, ensure the long-term sawing accuracy of the machinery, and ensure that the fuselage will never be deformed and durable.
Because the size and other data are controlled by the computer, there is less manual participation, therefore, the level of workers is relatively low. Ordinary workers do not need to have more knowledge of furniture structure, etc., and can take up their posts after short-term training.
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Wood-based panel veneer
Wood-based panel veneer includes a six-step process from cutting to trimming, which is the front-end process of panel furniture production. The wood-based panels purchased by the furniture factory are all substrates with undecorative surface treatment.
Manufacturers should veneer artificial surfaces according to the requirements of furniture design. There are many types of materials used in veneers, the common ones are melamine-impregnated paper, thin veneer, decorative paper, etc.
The size deviation of the man-made panel after cutting is large, and the veneer at this time will lead to defects such as hollowing on the surface and cannot be used. Therefore, it is necessary to sanding the thickness of the plate before the veneer to make the surface as smooth as possible.
The equipment used for fixed-thickness sanding is a wide belt sander. The high-precision wide belt sander can correct the size of the wood-based panel by grinding off the larger roughness of the surface of the wood-based panel by fixing the thickness, making its thickness more uniform, and at the same time making the surface smoother and cleaner, preparing for the subsequent surface decoration.
After sanding, the substrate needs to be cleaned to remove surface impurities. The treated panels are veneered by the veneer assembly line. The veneer assembly line is composed of a veneer machine, a hot press machine, a cooling machine, etc., which can be semi-automatically completed with manual participation in the process of gluing, veneering, hot pressing, quality inspection, cooling, trimming and so on.
Edge banding
Edge banding is made of strip edge banding materials such as wood strips, thin slats, veneer strips, thin wood strips, melamine resin decorative slats, plastic film PVC strips, ABS strips, pre-painted decorative paper strips, etc., which are glued and pressed on the edge of the board, which is closed around the board. The substrate can be particleboard, MDF, blockboard, double-clad paneling, etc.
Wood-based panel edge banding treatment is an important part of the two processing of wood-based panels, through edge banding, can improve the appearance quality of furniture, avoid furniture in the process of transportation and use of the corner of the damage, veneer layer is lifted or peeled off, at the same time can play a waterproof, closed release of harmful gases and reduce deformation, cracking effect, but also can beautify furniture, happy mood.
There are many types of edge banding materials, and PVC edge banding strips are commonly used in custom furniture cabinets. A common method is to glue the edge banding strip to the side of the panel.
If the side of the plate is a straight structure, it is called a straight edge banding; If the side edge of the plate is a profiled structure, it is called profiled edge banding. If the shape of the plate has a milled shape, post-forming edge banding is required.
Straight edge banding is relatively simple and efficient. Due to the influence of the special-shaped edge banding of the plate, the degree of manual participation is higher and relatively slow. The tools used in the edge banding process are edge banding machines, including straight edge banding machines and special-shaped edge banding machines.
Slot processing
Drilling
There are four main types of fitting holes and round rod tenon holes that need to be machined on the components of panel furniture:
Connector hole: used for installing and connecting various connectors; Round tenon hole: used to install round rod tenon and positioning parts; Hinge hole: used for the installation of various door hinges; Guide hole: used for the positioning of various screws and convenient for the screwing of self-tapping screws.Slotting
The slotting process can process a variety of notches such as through grooves, broken grooves, and line holes on various workpieces. The notches on panel furniture are generally used to install panels, such as the back panel of the cabinet body, the bottom plate of the drawer, etc.; Or it is used to install various hardware accessories, such as sliding doors and other structural tracks, various cables, decorative strips, etc.
Packing
Panel furniture is mostly flat-packed. The furniture at the time of transportation is a variety of disassembled panels, stacked together and packed into smaller volumes. When it arrives at the customer's home, it is assembled and molded on site. This not only fully saves the transportation space, but also reduces the transportation cost. The packaging of this kind of furniture is flat packing.
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Qianjiu Furniture
Our address
Add: No.187, Hongkuan Second Road, Xinju Village, Yangxia Street, Fuqing City, 350323, Fuzhou, Fujian Province, China
Contact person: Chen
Tel.: +86 185 0192 4991
WhatsApp: +86 185 0192 4991
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Fujian Qianjiu Import & Export Co.,Ltd
Monday - Friday: 8am - 5pm Saturday: 9am - 4pm